Realize Value From End To End Condition Monitoring In 6 8 Weeks Xmpro
Learn how you can implement real-time condition monitoring in weeks with our end-to-end solution in partnership with MOVUS and Rizing. To book a discovery call, send an email to info@xmpro.com.
Transcript
a large mining organization had 41
hours of monthly downtime on their
mainline conveyors
due to issues with specific components
we helped them reduce the downtime
from 41 hours to only one hour per month
for those failure modes we unlocked an
additional
44 000 product tons in less than four
months
since starting the project the downtime
on the 80 kilometers of mainline
conveyor had a serious knock-on effect
on their operations
and if the conveyors weren't working
that meant that the borrowers couldn't
run
either and many of their downstream
assets became under-utilized
by deploying an end-to-end condition
monitoring solution to manage their
conveyor health in real time
they achieved a significant reduction in
downtime on critical assets
their reliability team can now identify
issues weeks in advance
and deal with them proactively since the
success of this project they've deployed
similar applications for multiple types
of rotating equipment to scale the
impact across their organization
do you want to reduce asset downtime
through real-time condition monitoring
we understand that tackling this type of
project can be daunting
you need to find the right mix of
hardware software
and services vendors to each provide
their part of the solution
and implementing a project like this can
often take 12 months
or more before you can measure roi
figuring out how to integrate your
different systems can end up adding
significant cost and delays to your
project
and once your solution is deployed you
could end up with too many distracting
alarms
that don't result in actions you need to
analyze the noise and
integrate the real alerts into your
existing systems
to ensure that your reliability teams
complete the work in time
to solve this problem we've combined
innovative sensors from movis
with xm pro's proven digital platform
and ryzen's unparalleled expertise in
sap eam
to help you deploy end-to-end real-time
condition monitoring
that shows value in six to eight weeks
how does it work we collect real-time
temperature
noise and vibration data using wireless
easy to deploy mobis fit machine sensors
that attach magnetically to your
equipment
no specialist is required and data is
captured from the moment you connect the
devices
xm pro's data stream designer lets you
harvest data from your movis sensors
and other data sources using a library
of pre-built connectors
the data stream will then publish that
data to a custom
xm pro app that gives your engineers
visibility
into the real-time health of your
equipment
when data from the mova sensor goes
outside a certain threshold
xm pro will trigger a recommendation to
drive actions
the prescriptive recommendation will
show your subject matter experts
the real-time event data as well as work
instructions and helpful resources
working with rising's team of eam
experts you can then automatically
create a work notification in your sap
eam system
from within a recommendation in xmpro
the notification will then follow the
normal work management processes
and pass the completed data between
systems
this closes the loop and ensures that
your real-time data
translates into timely actions that
drive roi
how does a typical project work the
project starts by diagnosing the bad
actors and root causes for failures
across your assets in a day virtual
workshop
the next step is to prioritize use cases
based on their
impact and technical feasibility we also
outline the scope
and identify key success criteria for
the project
in the third phase we commission the
movis fit machine sensors
and design the data stream and real-time
visualizations
using xmpro's low code platform
rising's team of experts will ensure
your integration to
sap eam is working smoothly we'll deploy
the solution to production
and start monitoring the results once
we've proven the initial value we can
work on refining the solution and
scaling it across multiple asset types
with this end-to-end real-time condition
monitoring approach
you can significantly reduce your asset
downtime
and by leveraging the combined
technology and expertise from the teams
at movis
rising and exon pro you can start seeing
value
within six to eight weeks watch the demo
video to see the solution in action
Last updated