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XMPro Platform
XMPro Platform
  • What is XMPro?
  • Getting Started
    • Browser Requirements
    • Free Trial
    • End-To-End Use Case
  • Resources
    • What's New in 4.4
      • What's New in 4.3
      • What's New in 4.2
      • What's New in 4.1.13
      • What's New in 4.1
      • What's New in 4.0
    • Blueprints, Accelerators & Patterns
    • Integrations
    • Sizing Guideline
    • Platform Security
    • Icon Library
    • FAQs
      • Implementation FAQs
      • Configuration FAQs
      • Agent FAQs
      • General FAQs
      • External Content
        • Blogs
          • 2024
            • How to Build Multi-Agent Systems for Industry
            • Why Solving the Problem Doesn’t Solve the Problem: The Importance of Scalable Intelligent Operations
            • Content, Decision, and Hybrid: The Three Pillars of Multi-Agent Systems in Industry
            • Revolutionizing Manufacturing with AI and Generative AI: XMPro’s Intelligent Business Operations Sui
            • The Evolution of Skills: Lessons from Agriculture in the GenAI and MAGS Era
            • Part 1: From Railroads to AI: The Evolution of Game-Changing Utilities
            • Part2: The Future of Work: Harnessing Generative Agents in Manufacturing
            • Bridging Automation and Intelligence: XMPro’s Approach to Industrial Agent Management
            • XMPro APEX: Pioneering AgentOps for Industrial Multi Agent Generative Systems
            • Part 5 – Rules of Engagement: Establishing Governance for Multi-Agent Generative Systems
            • How to Achieve Scalable Predictive Maintenance for Industrial Operations
            • Understanding the Difference Between XMPro AI Assistant and AI Advisor
            • Part 3 – AI at the Core: LLMs and Data Pipelines for Industrial Multi-Agent Generative Systems
            • MAGS: The Killer App for Generative AI in Industrial Applications
            • The Importance of Pump Predictive Maintenance for Operational Efficiency
            • Progressing Through The Decision Intelligence Continuum With XMPro
            • The Value-First Approach to Industrial AI: Why MAGS Implementation Must Start with Business Outcomes
            • New Guide – The Ultimate Guide to Multi-Agent Generative Systems
            • The Ultimate Guide To Predictive Analytics
            • Part 4 – Pioneering Progress | Real-World Applications of Multi-Agent Generative Systems
            • Scaling Multi-Agent Systems with Data Pipelines: Solving Real-World Industrial Challenges
          • 2023
            • How to master Predictive Analytics using Composable Digital Twins
            • Accelerate Your AI Workflow: The 3 Key Business Advantages of XMPro Notebook
            • The Roadmap to Intelligent Digital Twins
            • What is edge computing, and how can digital twins utilize this technology?
            • THE TOP 5 USE CASES FOR COMPOSABLE DIGITAL TWINS IN RENEWABLES + HOW TO SUPERCHARGE RESULTS WITH AI
            • The Technology Behind Predictive Maintenance (PdM) : Hardware & Software
            • The Benefits of Using Digital Twins in Smart Manufacturing
            • XMPro I3C Intelligent Digital Twins Strategy Framework
            • The TOP 5 use cases for composable digital twins in mining – and how to use AI to supercharge result
            • The TOP 5 use cases for Composable Digital Twins in the Oil & Gas industry
            • Why Decision Intelligence with Digital Twins is “kinda like” DCS for Automation and Control
            • XMPro becomes an NVIDIA Cloud-Validated partner
            • From Reactive to Predictive : Introduction to Predictive Maintenance
            • Microsoft Azure Digital Twins : Everything You Need To Know
            • Unlocking Efficiency: The Right Time & Strategy to Launch Your Digital Twin for Enhanced Asset Manag
            • Revolutionize Your Supply Chain: How Digital Twins Can Boost Efficiency and Cut Costs
          • 2022
            • Create a Common Operating Picture of Your Operations with XMPro
            • 7 Trends for Industrial Digital Twins in 2022
            • How to Build a Digital Twin + 60 Use Cases By Industry
            • What are composable digital twins in the metaverse?
          • 2021
            • The Value of a Composable Digital Twin
          • 2020
            • Lean Digital Twin: Part 2
            • Digital Twin: Your Most Productive Remote Worker
            • From the Control Room to the Bedroom
            • Lean Digital Twin: Part 3
          • 2019
            • My Digital Twin: Digital Twin Applications for Real-time Operations (Like Me)
          • 2018
            • XMPro IoT Operational Capability Survey Results 2018
            • What is a Digital Business Platform and Why Should I Care?
            • [Robotic] Process Automation for IoT
            • 3 Patterns of Industrial IoT Use Cases
            • The CXO’s Guide to Digital Transformation – May The Five Forces Be With You
            • Is Security More Important Than Trustworthiness for Industrial IoT?
            • XMPro at bpmNEXT 2018: Watch The Presentation
          • 2017
            • The Top 5 Reasons to Invest in an IIoT Development Platform
            • IoT Business Solutions Start with Big Data & Create Business Outcomes
            • How AI Bots Bring Digital Twins to Life
          • 2016
            • How To Get Started With Industrial IoT
            • How To Overcome The Top 5 Challenges To Industrial IoT Adoption
            • What is an IoT Platform vs. an IoT Business Application Suite?
            • Industrial IoT: How To Get Started with Predictive Maintenance
            • 3 Ways The Internet of Things is Transforming Field Service
            • 7 Types of Industrial IoT Data Sources (And How To Use Them)
          • 2015
            • How Important Are Processes To The Internet Of Things?
            • Understanding the Value of Real Time KPI Management as Your Next Strategic Project
            • 6 Myths About Machine Learning
            • 10 Predictive Analytics Use Cases By Industry
            • What is a “Business Moment” in your business?
            • Does Operational Intelligence Make Business Intelligence Obsolete?
            • How To Reduce Operational Costs by 36% with Predictive Analytics
            • From Many, One – The Nature of Complex Event Processing
            • Herding Cats: What Enterprise Architects need to know about Business Process Management
          • 2014
            • Making Business Operations More Intelligent
          • 2013
            • Best Next Action Is The Next Big Thing For Intelligent Operations
            • The learns from two ‘Best in class’ organisations acquiring BPM technology
          • 2012
            • Why Intelligent Business Operations is Mobile, Social and Smart
            • Why Do You Want Intelligent Business Operations?
            • How big of a problem are ‘dark processes’?
            • Operational Risk: When You Stick Your Head In The Sand
            • The Difference Between Event-based And Workflow-based Processes
          • 2011
            • Is mobile BPM now essential to the business?
            • Stretch Socially Dynamic Processes To Fit Your Business
            • Social Listening – Get Control Of The Conversation
            • Operations Management – The Keys To KPIs
            • Benefits of BPM v 1.0
            • How to Prioritise Processes
          • 2010
            • The Business Drivers
            • Preserving Capability and Agility
            • Mobile BPM
        • Use Cases
          • Aging Pipe Predictive Maintenance in Water Utilities
          • Air Quality Monitoring For Agriculture
          • Alarm Management and Triage
          • Asset Condition Monitoring for Surface Processing Plants in the Mining Industry
          • Bogie Health Monitoring in the Rail Industry
          • Boiler Feed Water Pumps
          • CHPP Throughput Loss Monitoring
          • Casting Guidance
          • Conveyor Belt System Monitoring and Optimization in Automotive Manufacturing
          • Cooling Tower Fin Fan Monitoring
          • Cyclone/Slurry Pump Monitoring
          • Demand Planning to Reduce Stockholding in Stores
          • Demin Water Monitoring for Boiler Tube Corrosion
          • EV Battery Assembly Process Optimization for the Car Manufacturing Industry
          • Flood Prediction & Response in Water Utilities
          • Golden Batch For Culture Addition In The Dairy processing Industry.
          • Golden Batch Monitoring
          • Improve First Pass Yield (FPY)
          • Induced Draft (ID) Fan Monitoring
          • Long Conveyor Monitoring
          • Monitor Process Health to Reduce Cash-to-Cash Cycle
          • Monitor Storm Water Reservoirs For Flood Prevention
          • Monitor and Reduce Energy Consumption
          • Oil Well Maintenance Planning
          • Oil Well RTP Monitoring
          • Pipe Scaling Prediction for Roller Cooling
          • Precision Irrigation in Agriculture
          • Predict Heat Exchanger Fouling
          • Predictive Maintenance & Asset Health Monitoring For Haul Trucks In The Mining Industry
          • Predictive Maintenance For Mobile Assets Within The Mining Industry
          • Predictive Maintenance for Robotic Arms in the Automotive Industry
          • Predictive Maintenance for Wind Turbines
          • Pump Health Monitoring in Water Utilities
          • Pumping Station OEE
          • Real-time Balanced Business Scorecard (BBS)
          • Real-time Safety Monitoring
          • Short Term Inventory Planning
          • Strategic Performance & Safety Oversight for Global Mining Operations
          • Wheel and Track Wear Monitoring In The Rail Industry
          • Wind Turbine Performance Optimization
        • Youtube
          • 2024
            • Discover Gen AI Powered Operations With XMPro iBOS
            • Generative AI and Digital Twins in 2024 - XMPro Webinar
            • Go From Reactive To Predictive Operations In Water Utilities With XMPro iDTS
            • How to add Timestamps to Elements in XMPro App Designer
            • How to Build an AI Advisor for Industrial Operations Using XMPro
            • How XMPro Stream Hosts and Collections Enable Scalable, Real-Time Data Processing
            • Mind Blowing AI Agentic Operations For Industry With XMPro MAGS
            • The Ultimate Beginner's Guide To Predictive Analytics Podcast
            • XMPro's Flexible Deployment Options: Flexible Cloud & On-Premise Solutions For Industry
            • XMPro iBOS: The Only AI-Powered Suite for Scalable Intelligent Operations
          • 2023
            • 2023 XMPro Product Roadmap - Webinar
            • An Introduction To Intelligent Digital Twins - Webinar
            • Energy and Utilities Asset Optimisation through Digital Twin technology
            • Explore Model Governance using our MLflow Agent
            • Exploring XMPro Notebook and MLflow for Data Science and Model Governance
            • How Changing Properties For One Block Can Be Applied To All Blocks Within Same Style Group
            • How do I Use A Button To Update a Data Source In XMPro App Designer
            • How Does XMPro Compare To ESBs (Enterprise Service Buses)-
            • How to Configure and Integrity Check in Data Streams
            • How To Create A Widget Within XMPro App Designer
            • How to Create Intelligent Digital Twins Using XMPro AI
            • How to export grid data to Excel In XMPro App Designer
            • How to Revolutionize Your Supply Chain with Digital Twins
            • How To Rotate Text In App Designer
            • How To Update a Data Source Using A Button
            • How To Use & Clone XMPro Demos For Your Own Use
            • How To Use And Build 3rd Party Apps To Extend The Capabilities Of The XMPro App Designer.
            • How to use Avatars and why they are important
            • How to view stream host logs In XMPro Data Stream Designer
            • Logging Provider Support With XMPro
            • Mastering Health Check Endpoints: A Guide to Ensuring Service Uptime and Performance with XMPro
            • Mastering Root Cause Analysis with XMPro: Capture, Value, Impact
            • Microsoft Azure Digital Twins Everything You Need To Know
            • Model Based Predictive Maintenance (PdM) With XMPro
            • Monthly Webinar - Accelerate your digital twin use cases - XMPro Blueprints, Accelerators & Patterns
            • Optimizing Time Series Chart (TSC) Performance
            • Predictive Maintenance & Condition Monitoring - A Hot Seat Q&A Session
            • Predictive Maintenance with XMPro iDTS
            • Smart Facilities Management with Intelligent Digital Twins
            • The Benefits of using Digital Twins in Smart Manufacturing
            • The Four Industrial Revolutions Explained In Under 4 Minutes! #industry4 #smartmanufacturing
            • The Roadmap To Intelligent Digital Twins
            • The Technology Behind Predictive Maintenance (PdM) - The Hardware & Software that makes PdM Tick...
            • THE TOP USE CASES FOR COMPOSABLE DIGITAL TWINS IN RENEWABLES
            • Tips on how to use cache in agent configuration and get live updates
            • Webinar - XMPro 4.3 Release Showcase
            • What is a Digital Twin- Why Composable Digital Twins is the Future.
            • What Is Predictive Maintenance- (PdM)
            • What To Do When a Data Source Is Not Showing in Pass Page Parameter
            • XMPro - The World's Only AI - Powered Intelligent Digital Twin Suite
            • XMPro - The World's Only No Code Digital Twin Composition Platform
            • XMPro AI : How It Works
            • XMPro AI End To End Use Case
            • XMPro Auto Scale - Understanding Distributed Caching for Cloud-Native Applications
            • XMPro Promo Video - Dell Validated Design For Manufacturing Edge
          • 2022
            • Aggregate Transformation Agent Example - XMPRO Data Stream Designer
            • App Layout Best Practices for Desktop & Mobile - XMPro Lunch & Learn
            • Broadcast Transformation Agent Example - XMPRO Data Stream Designer
            • Calculated Field Transformation Agent Example - XMPRO Data Stream Designer
            • CRC16 Function Agent Example - XMPRO Data Stream Designer
            • Create a Common Operating Picture of Your Operations with XMPro
            • CSV Context Provider Agent Example - XMPro Data Stream Designer
            • CSV Simulator Agent Example - XMPRO Data Stream Designer
            • CSV Writer Agent Example - XMPRO Data Stream Designer
            • Data Conversion Transformation Agent Example - XMPro Data Stream Designer
            • Digital Twin Strategy To Execution Pyramid - XMPro Webinar
            • Event Printer Action Agent Example - XMPRO Data Stream Designer
            • File Listener Agent Example - XMPRO Data Stream Designer
            • Filter Transformation Agent Example - XMPRO Data Stream Designer
            • Group & Merge Transformation Agent Example - XMPRO Data Stream Designer
            • How To Bind Data To A Chart and Get It Working As Expected - XMPro Lunch & Learn
            • How To Send Data To My App (Including Caching Introduction) - XMPro Lunch & Learn
            • Join Transformation Agent Example - XMPRO Data Stream Designer
            • Min/Max Function Agent Example - XMPRO Data Stream Designer
            • PART 1- How To Manage Complex Operations in Real-time Using Composable Digital Twins
            • PART 3 - How To Manage Complex Operations in Real-time Using Composable Digital Twins
            • PART2 - How To Manage Complex Operations in Real-time Using Composable Digital Twins
            • Pass Through Agent Example - XMPRO Data Stream Designer
            • Pivot Table Transformation Agent Example - Count - XMPRO Data Stream Designer
            • Pivot Table Transformation Agent Example - Sum - XMPRO Data Stream Designer
            • Real-Time Is Real - How To Use Event Intelligence Tools to Manage Complex Operations in Real-time.
            • Row Count Agent Example - XMPRO Data Stream Designer
            • Sort Transformation Agent Example - XMPRO Data Stream Designer
            • Transpose Transformation Agent Example - Columns - XMPRO Data Stream Designer
            • Transpose Transformation Agent Example - Rows - XMPRO Data Stream Designer
            • Trim Name Transformation Agent Example - XMPRO Data Stream Designer
            • Twilio Action Agent Example - XMPRO Data Stream Designer
            • Union Transformation Agent Example - XMPRO Data Stream Designer
            • Variables & Expressions in App Designer - XMPro Lunch & Learn
            • Window Transformation Agent Example - XMPRO Data Stream Designer
            • XML File Reader Action Agent Example - XMPRO Data Stream Designer
          • 2021
            • The Value of a Composable Digital Twin - XMPro Webinar
          • 2020
            • 1. Understanding The Problem - UX Design - XMPRO
            • 1.1 Welcome - XMPRO UI Design Basics
            • 1.2 Introduction To UI Design - XMPRO UI Design Basics
            • 2. Creating User Stories - UX Design - XMPRO
            • 2.1 Responsive Design - XMPRO UI Design Basics
            • 2.2 Grids - XMPRO UI Design Basics
            • 2.3 Visual Hierarchy - XMPRO UI Design Basics
            • 2.4 Wireframes - XMPRO UI Design Basics
            • 3. Creating User Flow Diagrams - UX Design - XMPRO
            • 3.1 Color Palette - XMPRO UI Design Basics
            • 3.2 Typography - XMPRO UI Design Basics
            • 3.3 White Space - XMPRO UI Design Basics
            • 3.4 UI Elements - XMPRO UI Design Basics
            • 4. Plan Your App with Wireframes - UX Design - XMPRO
            • 4.1 Chart Types - XMPRO UI Design Basics
            • 4.2 Chart Styling - XMPRO UI Design Basics
            • 5. Designing for Dynamic Data - UX Design - XMPRO
            • Agents and Their Types - XMPRO Data Stream Designer
            • Data Wrangling: Row Transpose - XMPRO Data Stream Designer
            • Digital Twin: Your Most Productive Remote Worker - XMPRO Webinar
            • End-To-End Real-Time Condition Monitoring Demo - XMPRO Application Development Platform
            • Error Endpoints - XMPRO Data Stream Designer
            • Export and Import Recommendations - XMPRO App Designer
            • How To Add Buttons To Agents - XMPRO Data Stream Designer
            • How To Add EditLists to Agents - XMPRO Data Stream Designer
            • How To Change UI Language - XMPRO Subscription Manager
            • How To Configure a Stream Object - XMPRO Data Stream Designer
            • How To Configure The Aggregate Transformation - XMPRO Data Stream Designer
            • How To Configure The Anomaly Detection Agent - XMPRO Data Stream Designer
            • How To Configure The Azure SQL Action Agent - XMPRO Data Stream Designer
            • How To Configure The Azure SQL Context Provider - XMPRO Data Stream Designer
            • How To Configure The Azure SQL Listener - XMPRO Data Stream Designer
            • How To Configure The Calculated Field Transformation - XMPRO Data Stream Designer
            • How To Configure The CSV Context Provider - XMPRO Data Stream Designer
            • How To Configure The CSV Listener - XMPRO Data Stream Designer
            • How To Configure The Data Conversion Transformation - XMPRO Data Stream Designer
            • How To Configure The Edge Analysis Transformation - XMPRO Data Stream Designer
            • How To Configure The Email Action Agent - XMPRO Data Stream Designer
            • How To Configure The Email Listener - XMPRO Data Stream Designer
            • How To Configure The Event Printer Action Agent - XMPRO Data Stream Designer
            • How To Configure The Event Simulator Listener - XMPRO Data Stream Designer
            • How To Configure The FFT Function - XMPRO Data Stream Designer
            • How To Configure The File Listener - XMPRO Data Stream Designer
            • How To Configure The Filter Transformation - XMPRO Data Stream Designer
            • How To Configure The IBM Maximo Action Agent - XMPRO Data Stream Designer
            • How To Configure The IBM Maximo Context Provider - XMPRO Data Stream Designer
            • How To Configure The IBM Maximo Listener - XMPRO Data Stream Designer
            • How To Configure The Join Transformation - XMPRO Data Stream Designer
            • How To Configure The JSON File Reader Context Provider - XMPRO Data Stream Designer
            • How To Configure The MQTT Action Agent - XMPRO Data Stream Designer
            • How To Configure The MQTT Advanced Action Agent - XMPRO Data Stream Designer
            • How To Configure The MQTT Advanced Listener - XMPRO Data Stream Designer
            • How To Configure The MQTT Listener - XMPRO Data Stream Designer
            • How To Configure The Normalize Fields Function - XMPRO Data Stream Designer
            • How To Configure The OSIsoft PI Context Provider - XMPRO Data Stream Designer
            • How To Configure The OSIsoft PI Listener - XMPRO Data Stream Designer
            • How To Configure The Pass Through Transformation - XMPRO Data Stream Designer
            • How To Configure The PMML Agent - XMPRO Data Stream Designer
            • How To Configure The REST API Context Provider - XMPRO Data Stream Designer
            • How To Configure The RScript Agent - XMPRO Data Stream Designer
            • How To Configure The Run Recommendation Agent - XMPRO Data Stream Designer
            • How To Configure The Signal Filter - XMPRO Data Stream Designer
            • How To Configure The SQL Server Action Agent - XMPRO Data Stream Designer
            • How To Configure The SQL Server Context Provider - XMPRO Data Stream Designer
            • How To Configure The SQL Server Listener - XMPRO Data Stream Designer
            • How To Configure The SQL Server Writer Action Agent - XMPRO Data Stream Designer
            • How To Configure The Twilio Action Agent - XMPRO Data Stream Designer
            • How To Configure The Union Transformation - XMPRO Data Stream Designer
            • How To Configure The Unzip Function - XMPRO Data Stream Designer
            • How To Configure The Window Transformation - XMPRO Data Stream Designer
            • How To Create an App - XMPRO App Designer
            • How To Create and Manage Templates - XMPRO App Designer
            • How To Create and Publish a Use Case - XMPRO Data Stream Designer
            • How To Create and Use a Widget - XMPRO App Designer
            • How To Create App Data Connections - XMPRO App Designer
            • How To Create App Pages and Navigation - XMPRO App Designer
            • How To Create Recommendation Rules - XMPRO App Designer
            • How To Create Recurrent Data Streams - XMPRO Data Stream Designer
            • How To Do Integrity Checks - XMPRO Data Stream Designer
            • How To Edit Page Properties - XMPRO App Designer
            • How To Enable Audit Trails - XMPRO App Designer
            • How to Export, Import, and Clone a Data Stream - XMPRO Data Stream Designer
            • How To Export, Import and Clone an App - XMPRO App Designer
            • How to Export and Import an App - XMPRO App Designer
            • How To Find Help for an Agent - XMPRO Data Stream Designer
            • How To Install The XMPRO App Designer
            • How To Maintain and Capture Notes - XMPRO App Designer
            • How To Manage Agents - XMPRO Data Stream Designer
            • How To Manage and Use Server Variables - XMPRO Data Stream Designer
            • How To Manage Buffer Size - XMPRO Data Stream Designer
            • How to Manage Categories - XMPRO App Designer
            • How To Manage Categories - XMPRO Data Stream Designer
            • How To Pass Parameters Between Pages - XMPRO App Designer
            • How To Publish and Share an Application - XMPRO App Designer
            • How To Set Up and Use Charts in Live View - XMPRO Data Stream Designer
            • How To Set Up and Use Gauges in Live View - XMPRO Data Stream Designer
            • How To Share a Data Stream - XMPRO Data Stream Designer
            • How To Share a Use Case - XMPRO Data Stream Designer
            • How To Share an App For Design Collaboration - XMPRO App Designer
            • How To Troubleshoot a Use Case - XMPRO Data Stream Designer
            • How To Upgrade a Stream Object Version - XMPRO Data Stream Designer
            • How To Use App Files - XMPRO App Designer
            • How To Use Application Versions - XMPRO App Designer
            • How To Use Bar Gauge - XMPRO App Designer
            • How To Use Calendar - XMPRO App Designer
            • How To Use Chart Pan, Zoom and Aggregation - XMPRO App Designer
            • How To Use Chart Panes and Axes - XMPRO App Designer
            • How To Use Chart Print and Export- XMPRO App Designer
            • How To Use Charts - XMPRO App Designer Toolbox
            • How To Use Charts: Series - XMPRO App Designer
            • How To Use Collections - XMPRO Data Stream Designer
            • How To Use Content Card - XMPRO App Designer
            • How To Use D3 - XMPRO App Designer
            • How To Use Data Sources - XMPRO App Designer
            • How To Use Embedded Pages - XMPRO App Designer Toolbox
            • How To Use Fieldset and Field - XMPRO App Designer Toolbox
            • How To Use Flex Layout
            • How To Use Form Validation - XMPRO App Designer Toolbox
            • How To Use Input Mappings - XMPRO Data Stream Designer
            • How To Use Linear Gauges - XMPRO App Designer
            • How To Use Live View - XMPRO Data Stream Designer
            • How To Use Lookup - XMPRO App Designer
            • How To Use Maps - XMPRO App Designer
            • How To Use Page Layers - XMPRO App Designer
            • How To Use Pivot Grid - XMPRO App Designer
            • How To Use Polar Charts - XMPRO App Designer
            • How To Use Power BI - XMPRO App Designer
            • How To Use Radio Buttons - XMPRO App Designer Toolbox
            • How To Use Recommendations - XMPRO App Designer Toolbox
            • How To Use Select Box - XMPRO App Designer
            • How To Use Stacked Layouts - XMPRO App Designer Toolbox
            • How To Use Stream Host Local Variables - XMPRO Data Stream Designer
            • How To Use Tabs - XMPRO App Designer Toolbox
            • How To Use Tags - XMPRO App Designer Toolbox
            • How To Use Templated List - XMPRO App Designer
            • How To Use Templates - XMPRO App Designer
            • How To Use Text - XMPRO App Designer Toolbox
            • How To Use Text Area - XMPRO App Designer Toolbox
            • How To Use The Accordion - XMPRO App Designer Toolbox
            • How To Use The Block Styling Manager - XMPRO App Designer
            • How To Use The Box and Data Repeater Box - XMPRO App Designer Toolbox
            • How To Use The Button - XMPRO App Designer Toolbox
            • How To Use The Circular Gauge - XMPRO App Designer Toolbox
            • How To Use The Data Grid - XMPRO App Designer Toolbox
            • How To Use The HTML Editor - XMPRO App Designer Toolbox
            • How To Use The Hyperlink and Box Hyperlink - XMPro App Designer Toolbox
            • How To Use The Image - XMPRO App Designer Toolbox
            • How To Use The Indicator - XMPRO App Designer Toolbox
            • How To Use The Layout Grid - XMPRO App Designer Toolbox
            • How To Use The Number Selector - XMPRO App Designer Toolbox
            • How To Use The Pie Chart - XMPRO App Designer Toolbox
            • How To Use The Range Slider - XMPRO App Designer Toolbox
            • How To Use The Recommendation Chart - XMPRO App Designer Toolbox
            • How To Use The Scroll Box - XMPRO App Designer Toolbox
            • How To Use The Select Box - XMPRO App Designer Toolbox
            • How To Use The Sparkline - XMPRO App Designer Toolbox
            • How To Use The Textbox - XMPRO App Designer Toolbox
            • How To Use Tree Grid - XMPRO App Designer
            • How To Use Tree List - XMPRO App Designer
            • How To Use Unity - XMPRO App Designer Toolbox
            • How To Use Variables - XMPRO App Designer
            • How To Write and Maintain Notes and Business Case - XMPRO Data Stream Designer
            • Interactive 3D Models For Digital Twins - XMPRO Event Intelligence Platform
            • Manage Input Arrow Highlights - XMPRO Data Stream Designer
            • Manage Recommendation Access - XMPRO App Designer
            • Realize Value from End-To-End Condition Monitoring in 6 - 8 Weeks - XMPRO
            • Recommendation Versions - XMPRO App Designer
            • Solution Development Process For Event Intelligence Apps - XMPRO
            • Stream Hosts and How To Install Them - XMPRO Data Stream Designer
            • Use Case Versioning - XMPRO Data Stream Designer
            • XMPRO App Designer Overview - Event Intelligence Applications
            • XMPRO Data Stream Designer - Event Intelligence Applications
            • XMPRO Real-Time Event Intelligence Demo
            • XMPRO Recommendations - Event Intelligence Applications
          • 2019
            • Data Distribution Service: Using DDS in Your IoT Applications
            • My Digital Twin: Digital Twin Applications For Real-Time Operations (Like Me)
            • Setting up a Typical Industrial IoT Use Case with XMPro
            • XMPro Overview & Fin Fan Failure Demo
          • 2016
            • XMPro iBPMS Overview
          • 2013
            • XMPro Best Next Action - 3 Examples for XMPro blog
            • XMPro Case Management Example
            • XMPro Internet of Things Demo
          • 2012
            • Is Agile Business the New Normal
            • The Future of BPM Moving Towards Intelligent Business Operations
            • What industries does XMPro serve-
            • Who is XMPro for-
            • XMPro - The Social Listener - Why You Should Be Listening.wmv
            • XMPro Cool Vendor 2012
            • XMPro iBPMS For SharePoint
            • XMPro iBPMS v6 XMWeb for Intelligent Business Operations
            • XMPro News and Gartner BPM Sydney Summit Discount Offer.mp4
            • XMPro Version 6 - Introducing the Next Generation BPM for Intelligent Business Operations
    • Practice Notes
      • Unified Recommendation Alert Management
      • Performant Landing Pages in Real-Time Monitoring
  • Concepts
    • XMPro AI
      • XMPro Notebook
    • Data Stream
      • Stream Object Configuration
      • Verifying Stream Integrity
      • Running Data Streams
      • Timeline
    • Collection and Stream Host
    • Agent
      • Virtual vs Non-Virtual Agents
    • Application
      • Template
      • Page
      • Block
      • Canvas
      • Page Layers
      • Block Styling
      • Devices
      • Flex
      • Block Properties
      • Data Integration
      • Navigation and Parameters
      • Variables and Expressions
      • App Files
      • Metablocks
    • Recommendation
      • Rule
      • Execution Order
      • Auto Escalate
      • Form
      • Action Requests
      • Notification
      • Recommendation Alert
      • Deleted Items
      • Scoring
    • Connector
    • Landing Pages & Favorites
    • Version
    • Manage Access
    • Category
    • Variable
    • Insights
      • Data Delivery Insights
  • How-To Guides
    • Data Streams
      • Manage Data Streams
      • Manage Collections
      • Use Remote Receivers and Publishers
      • Manage Recurrent Data Streams
      • Use Business Case and Notes
      • Run an Integrity Check
      • Check Data Stream Logs
      • Use Live View
      • Use Stream Metrics
      • Troubleshoot a Data Stream
      • Upgrade a Stream Object Version
      • Setup Input Mappings
      • Use Error Endpoints
      • Use the Timeline
      • Context Menu
    • Application
      • Manage Apps
      • Manage Templates
      • Manage Pages
      • Import an App Page
      • Design Pages for Mobile
      • Navigate Between Pages
      • Pass Parameters Between Pages
      • Page Data
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  • Golden Batch for Culture Addition in the Dairy Processing Industry
  • Discover XMPro’s Golden Batch Solution for Culture Addition in the Dairy Processing Industry
  • Why XMPro iDTS for Dairy Processing Plant Operations?
  • Not Sure How To Get Started?

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Golden Batch For Culture Addition In The Dairy processing Industry.

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Golden Batch for Culture Addition in the Dairy Processing Industry Introduction In the dairy processing industry, the addition of cultures (beneficial bacteria) is a critical step in the production of yogurt, cheese, and other fermented dairy products. Achieving the "Golden Batch" in culture addition means consistently reaching the optimal mix of cultures, temperature, and incubation

Golden Batch for Culture Addition in the Dairy Processing Industry

Introduction

In the dairy processing industry, the addition of cultures (beneficial bacteria) is a critical step in the production of yogurt, cheese, and other fermented dairy products. Achieving the “Golden Batch” in culture addition means consistently reaching the optimal mix of cultures, temperature, and incubation times to produce dairy products of superior quality, taste, and texture. This use case explores how XMPro’s Intelligent Digital Twin Suite (iDTS) can optimize the culture addition process, ensuring each batch meets these high standards.

The Challenge

Achieving the Golden Batch in culture addition within the dairy processing industry entails mastering a series of intricate challenges: ensuring the viability and precise measurement of cultures, maintaining optimal fermentation conditions, and consistently producing high-quality fermented dairy products. These challenges are compounded by the need to adhere to stringent safety and quality standards while optimizing production efficiency and minimizing waste. Addressing these issues effectively is crucial for dairy processors aiming to maintain product excellence, operational efficiency, and compliance with regulatory standards, highlighting the importance of adopting advanced solutions like the Golden Batch for Culture Addition.

Consistency in Culture Viability: Ensuring the added cultures are alive and active to initiate proper fermentation.

Optimal Fermentation Conditions: Maintaining precise temperature and pH levels throughout the fermentation process.

Product Quality and Safety: Achieving consistent product quality while adhering to safety and regulatory standards.

Efficiency in Production: Maximizing yield and minimizing waste during the culture addition and fermentation processes.

The Solution: XMPro’s Intelligent Golden Batch Solution for Culture Addition in the Dairy Industry.

XMPro’s Intelligent Digital Twin Suite (iDTS) is expertly crafted to tackle the specific challenges of culture addition in the dairy processing industry. By delivering a targeted and integrated solution, it revolutionizes the process of managing culture viability, precision in addition, and fermentation conditions, ensuring the highest standards of product consistency and quality. Leveraging the advanced functionalities of XMPro iDTS, this strategy transforms culture addition into a controlled, replicable process, ensuring each batch meets the golden standard for fermented dairy products, while also upholding efficiency, quality assurance, and compliance with safety standards.

Key Features

Advanced Sensor Data Integration & Transformation:

XMPro’s iDTS platform is engineered to integrate sensor-derived data in real-time, capturing essential parameters such as temperature, quality measures, and flow rates at the initial milk collection phase. This integration is crucial for the prompt detection of raw milk quality variances and potential process bottlenecks. The system ensures continuous monitoring at milk reception, quickly identifying any discrepancies that could affect quality or cause logistical inefficiencies.

Real-time Batch Monitoring and AI Quality Prediction:

This solution offers comprehensive oversight of milk batches by capturing details like batch identity, volume, and supplier specifics. It continuously compares real-time metrics such as temperature, fat and protein contents, pH levels, and somatic cell counts to ideal standards. Leveraging AI, the platform forecasts milk quality, offering actionable insights such as blending options to achieve desired fat content, thereby ensuring quality benchmarks are met.

Visualization of Process Timelines and Storage Capacities:

The platform enables users to visually track each phase in the dairy processing sequence, from the initial milk collection to the final aging stage, with up-to-the-minute updates on storage capacity levels. This functionality ensures efficient progression through the various stages of production.

Operational Performance and Energy Utilization Insights:

XMPro delivers valuable insights into the plant’s operational performance, featuring key metrics such as energy efficiency, Overall Equipment Effectiveness (OEE), and Total Effective Equipment Performance (TEEP). These insights support strategic decision-making to enhance energy consumption efficiency and boost production yields.

Predictive Recommendations:

The XMPro system anticipates and issues suggestions to preemptively address process-related issues, including concerns about culture activity, texture adjustments, and the optimization of parameters for processes like pasteurization. Guidance is also provided for critical pre-commencement checks and throughout the aging process.

Interactive and Customizable Dashboards:

Equipped with an interactive dashboard interface, XMPro provides operators with real-time batch status, a retrospective line status over the past day, and analysis of the current month’s downtime causes. Process enhancement recommendations are also delivered through this interface, promoting informed decision-making and operational efficiency.

Discover XMPro’s Golden Batch Solution for Culture Addition in the Dairy Processing Industry

Figure1. Real-time Dairy Processing Plant Operations Dashboard

Comprehensive Dashboard for Dairy Plant Operations

This comprehensive operations dashboard is tailored for dairy plant managers and operators to oversee the cheese production process. It provides a complete view of the workflow from milk reception to cheese aging, displaying the current status of different batches and processing stages like standardization, pasteurization, and culture addition.

Batch Progress and Line Status:

The dashboard displays the progress of various cheese batches through their production stages, with detailed information on each batch’s status. Additionally, the ‘Last 24 Hours – Line Status’ section gives a color-coded timeline showing periods of running, maintenance, cleaning, quality control, and downtime.

Operational Efficiency Metrics:

Key performance indicators such as Overall Equipment Effectiveness (OEE) and energy efficiency are presented, alongside real-time updates on the fill rate of cheese production. The dashboard illustrates the plant’s operational efficiency, providing insights for potential improvements.

Predictive Recommendations:

XMPro’s system issues targeted recommendations to improve the cheese-making process, including alerts on culture viability concerns and adjustments for firmness and pasteurization parameters. It also suggests checks for pH balance in the fermentation tank and final aging checks, ensuring quality and consistency.

Granular Insights and Predictive Maintenance:

Detailed insights are available for each batch, with predictive analytics on equipment health and process efficiency. This includes monitoring Total Effective Equipment Performance (TEEP) and providing a breakdown of the current month’s downtime causes, helping to strategically plan maintenance and reduce potential interruptions.

Summary and Trend Analysis:

The dashboard offers a summary view of recent batch performance with trends in first-pass yield and a comprehensive look at operational data over time. It allows for quick assessments and informed decision-making to enhance production quality and efficiency.

User-Centric Interface:

With its user-friendly interface, the dashboard ensures that all information—from batch progress to efficiency metrics—is easily accessible, enabling efficient navigation and rapid retrieval of detailed data for strategic management.

This Dairy Processing Plant Operations Dashboard is an essential tool for monitoring and optimizing the cheese production line, enabling a proactive approach to quality control, maintenance, and operational excellence.”

Figure 2. In-Depth Culture Addition Monitoring Dashboard for Dairy Processing

This dashboard offers a specialized view into the culture addition phase of dairy processing, an essential step in cheese and yogurt production. It provides dairy professionals with real-time data and analytics, ensuring precision and quality in the addition of cultures to milk batches.

Detailed Batch Analysis:

The XMPro Golden Batch Monitoring Dashboard presents comprehensive details of each culture addition batch, including the batch number, start date/time, and tank volume. It further provides the exact culture being used, in this case, Lactococcus lactis subsp. lactis, and tracks the reception timestamp along with critical parameters like temperature, fat content, protein content, pH level, and somatic cell count.

Process Timeline and Current Metrics:

A dynamic Batch Step Timeline is showcased, indicating the current stage and estimated time to completion for the culture addition process. Concurrently, the dashboard displays real-time metrics such as pH level and acidity, juxtaposed against benchmark values for immediate assessment of the process’s adherence to quality standards.

AI-Driven Quality Assessment:

The AI Analytics module offers a predictive quality rating, which in this example is 80% for good quality, accompanied by intelligent suggestions to optimize the process, such as increasing temperature or culture addition.

Adjustment Levers and Predictive Recommendations:

Operators are equipped with adjustment levers for fine-tuning the process parameters like temperature and culture dosage. The system also proactively generates recommendations based on real-time data; for example, it suggests incrementing culture dosage by 10 DCU to address fermentation pace or adjusting temperature to maintain optimal culture activity.

Operator Engagement:

The dashboard highlights the operator on duty, here identified as Jordan Menzies, linking process management directly to an individual for accountability and precision in operation handling.

Progress Indicators and Status Updates:

The progress bar at the top provides a quick glance at the batch status, clearly marked as ‘In Progress’, while a timeline graph beneath it offers insight into the specification adherence of the ongoing process.

The Culture Addition Monitoring Dashboard serves as a critical tool for dairy processors, enabling meticulous management of the culture addition stage to ensure product consistency, quality, and the successful production of dairy products.

Why XMPro iDTS for Dairy Processing Plant Operations?

XMPro’s Intelligent Digital Twin Suite (iDTS) delivers a suite of solutions specifically designed for the complex needs of managing dairy processing operations across multiple facilities. Here’s how XMPro iDTS revolutionizes dairy processing plant management:

Advanced Intelligent Digital Twin Modeling:

XMPro iDTS constructs detailed digital twins of dairy processing plants, offering a virtual model that reflects the intricate operations of facilities spread across different regions. This capability facilitates in-depth analysis and simulation of processing equipment performance, including pasteurizers, separators, and fermentation tanks, under various operational conditions. It’s instrumental for optimizing processes in plants with diverse environmental and production demands.

Advanced Sensor Data Integration & Transformation:

Integrating real-time data from sensors across all dairy processing equipment, XMPro iDTS captures critical metrics such as temperature, flow rates, and pressure levels. This extensive monitoring enables the identification and analysis of performance optimization opportunities throughout the dairy processing chain, ensuring uniform quality and efficiency.

Predictive Analytics for Performance Enhancement:

Leveraging cutting-edge predictive analytics, XMPro iDTS anticipates potential issues and optimizes operational settings for each piece of equipment. This foresight allows for proactive adjustments in processes like pasteurization and fermentation, maximizing product quality and throughput while minimizing waste and downtime.

Maintenance Scheduling Optimization:

By analyzing equipment performance data, XMPro iDTS streamlines maintenance schedules, adopting a predictive maintenance model over a reactive one. This approach is crucial for coordinating maintenance activities across multiple facilities, enhancing equipment longevity and reducing operational interruptions.

Real-Time Monitoring and Predictive Alerting:

Automated recommendations and alerts for equipment adjustments are generated based on real-time and predictive data analyses. This ensures that each piece of equipment, from homogenizers to cooling tanks, operates at optimal efficiency, significantly reducing the need for manual oversight.

Customizable and Interactive Dashboards:

XMPro iDTS provides customizable dashboards that offer real-time insights into the health and performance of equipment across all dairy processing plants. These dashboards are designed to be interactive, enabling detailed scrutiny of specific operational aspects and supporting centralized management decisions.

Scalability and Flexibility – Start Small, Scale Fast:

Designed to accommodate dairy operations of any scale, XMPro iDTS’s modular architecture allows for seamless integration and adaptability. This scalability ensures that dairy processing plants can efficiently manage operations as they expand or adapt to changing market demands.

Enhanced Safety & Operational Efficiency:

XMPro iDTS boosts operational safety by identifying potential hazards and inefficiencies in the processing line, ensuring that all equipment operates within safe and optimal parameters. This contributes to a safer working environment and more efficient production processes.

XMPro Blueprints – Quick Time to Value:

Offering quick time-to-value, XMPro Blueprints facilitate rapid deployment of digital twin solutions across dairy processing operations. These templates are built on industry best practices, ensuring that plants can quickly realize the benefits of digital transformation.

XMPro iDTS uniquely addresses the challenges of dairy processing plant operations by offering a holistic, predictive, and integrated management solution. Its advanced digital twin technology, combined with comprehensive data analytics and customizable dashboards, empowers dairy processors to achieve unparalleled operational efficiency, product quality, and safety across multiple facilities.

Not Sure How To Get Started?

No matter where you are on your digital transformation journey, the expert team at XMPro can help guide you every step of the way - We have helped clients successfully implement and deploy projects with Over 10x ROI in only a matter of weeks!

Request a free online consultation for your business problem.

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